Difference between revisions of "AIW assembly"

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=Power connectors=
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{{pf_top_nav}}
<strong>TEST ALL MALE BULLET CONNECTORS</strong>  See example of how this device fails.
 
* Use 3.5mm male bullet connectors on the motor. 
 
* Use 3.5mm male bullet connectors on the output of the WOW battery pack
 
* Use 3.5mm female connectors on the power board
 
  
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=SCREWS=
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** IMU PCB mount 50 mills
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** side plates (sholder screws) : 2.5mm
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** K2 spring to ball nut / actuator : 2mm
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** K3 spring : 7/64"
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** front / back cover :  5/64"
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** belt tension adjust : 50 mills
  
=SC/MC testing=
 
* apply power with FUP power cable to MC FUP.
 
* connect wired (or BT) to SC FUP
 
*
 
  
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[[AIW_preassembly]]
  
=FET testing=
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=BT / Swiffy=
* connect FET to known good SC/MC with flex cable.
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*Using FUP1 board, interface 9pin Rev 200 FUP to BT FUP
 
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**Connect BT to FUP1 w/ 5pin straight cable, into the RED (straight) header.  
 
 
 
 
 
 
=pyramid verification=
 
* connect P to working SC
 
 
 
=run over night test=
 
*stress test a board set mounted in side plates
 
*using mode 7, measure the current offsets and record.  copy values into statemachine.h
 
 
 
 
 
=assembly=
 
*run motor tests over night, installed in side plates
 
*actuator - measure / adjust belt tension - record value and date it.
 
 
 
 
*run BT communications wire
 
*run BT communications wire
  

Latest revision as of 17:51, 14 October 2009

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SCREWS

    • IMU PCB mount 50 mills
    • side plates (sholder screws) : 2.5mm
    • K2 spring to ball nut / actuator : 2mm
    • K3 spring : 7/64"
    • front / back cover : 5/64"
    • belt tension adjust : 50 mills


AIW_preassembly

BT / Swiffy

  • Using FUP1 board, interface 9pin Rev 200 FUP to BT FUP
    • Connect BT to FUP1 w/ 5pin straight cable, into the RED (straight) header.
  • run BT communications wire

before K3

  • insert both programming cables
  • wait to install K3 last, VHB copper spreader to K3 (might fall out otherwise)
  • red lock tight pyramid tube adapter into WOW pack
  • connect BT mod to flexF midpoint, make sure to correct module for left vs right.