Difference between revisions of "AIW assembly"

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[[AIW_preassembly]]
 
[[AIW_preassembly]]
  
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=PCA Verification=
 
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*[[PCA_Verification | detailed burnin instructions]]
 
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*Measure safety FET battery voltage
 
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*Measure terminal to terminal resistance of RED to White and RED to black
 
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=Power connectors=
 
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<strong>TEST ALL MALE BULLET CONNECTORS</strong>  See example of how this device fails.
 
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* Use 3.5mm male bullet connectors on the 3 wires from the EC30 motor. 
 
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* Use 3.5mm male bullet connectors on the 2 power wires of the power board.
 
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* Use 3.5mm female bullet connectors on the connector WOW battery pack (2)
 
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=SC/MC testing=
 
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* apply power with FUP power cable to MC FUP.
 
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* connect wired (or BT) to SC FUP
 
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*
 
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=FET testing=
 
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* connect FET to known good SC/MC with flex cable.
 
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=pyramid verification=
 
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* connect P to working SC
 
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=run over night test=
 
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*stress test a board set mounted in side plates
 
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*using mode 7, measure the current offsets and record.  copy values into statemachine.h
 
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=assembly=
 
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*run motor tests over night, installed in side plates
 
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*actuator - measure / adjust belt tension - record value and date it.
 
  
 
*run BT communications wire
 
*run BT communications wire

Revision as of 03:28, 2 April 2009

  • SCREWS
    • side plates (sholder screws) : 2.5mm
    • K2 spring to ball nut / actuator : 2mm
    • K3 spring : 7/64"
    • front / back cover : 5/64"
    • belt tension adjust : 50 mills


AIW_preassembly


  • run BT communications wire

before K3

  • insert both programming cables
  • wait to install K3 last, VHB copper spreader to K3 (might fall out otherwise)
  • red lock tight pyramid tube adapter into WOW pack
  • connect BT mod to flexF midpoint, make sure to correct module for left vs right.
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