AIW assembly

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Revision as of 22:27, 28 March 2009 by Ceb (talk | contribs)
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  • SCREWS
    • side plates (sholder screws) : 2.5mm
    • K2 spring to ball nut / actuator : 2mm
    • K3 spring : 7/64"
    • front / back cover : 5/64"
    • belt tension adjust : 50 mills


PCA Verification

Power connectors

TEST ALL MALE BULLET CONNECTORS See example of how this device fails.

  • Use 3.5mm male bullet connectors on the 3 wires from the EC30 motor.
  • Use 3.5mm male bullet connectors on the 2 power wires of the power board.
  • Use 3.5mm female bullet connectors on the connector WOW battery pack (2)

SC/MC testing

  • apply power with FUP power cable to MC FUP.
  • connect wired (or BT) to SC FUP


FET testing

  • connect FET to known good SC/MC with flex cable.



pyramid verification

  • connect P to working SC

run over night test

  • stress test a board set mounted in side plates
  • using mode 7, measure the current offsets and record. copy values into statemachine.h


assembly

  • run motor tests over night, installed in side plates
  • actuator - measure / adjust belt tension - record value and date it.
  • run BT communications wire

before K3

  • insert both programming cables
  • wait to install K3 last, VHB copper spreader to K3 (might fall out otherwise)
  • red lock tight pyramid tube adapter into WOW pack
  • connect BT mod to flexF midpoint, make sure to correct module for left vs right.