Difference between revisions of "COPMM1"

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[[Medialab Documentation]]
 +
 +
[[image:Copmm1-rev0-top.jpg|right|thumb|120px|[[help:contents|top side]]]]
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[[image:Copmm1-rev0-bot.jpg|right|thumb|120px|[[help:contents|bottom side]]]]
 +
 
Breakout board for Accelnet Micro Module
 
Breakout board for Accelnet Micro Module
 
*for Copley Controls Corp models : ACK-055-06, or ACK-090-04
 
*for Copley Controls Corp models : ACK-055-06, or ACK-090-04
Line 6: Line 11:
 
*bottom side text label "medialab/copmm1.pcb", "06/06/05"
 
*bottom side text label "medialab/copmm1.pcb", "06/06/05"
 
*dimensions : 3.36 x 2.21"
 
*dimensions : 3.36 x 2.21"
 +
 +
 +
==Connectors==
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* [[COPMM1-REV0_PINOUT#Power Header | 7 position terminal block]] with removable screw terminal plug (may be 4 position)
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* [[COPMM1-REV0_PINOUT#DB25 | DB25 female]]
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* [[COPMM1-REV0_PINOUT#RJ45 | RJ45 (8 pos)]] for RS-232 programming cable
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* pair of female headers for mounting Copley motor amplifier
 +
 +
==Indicators==
 +
* "V.MOT" is a dual red/green with intensity related to average motor voltage
 +
* "HV.PWR" indicates the presence of the HV motor supply
 +
* "+5V" indicates the presence of 5V from Copley motor amp
 +
 +
==Errors==
 +
* Need to switch RxD and TxD on the RJ11 connector.  Do this by cutting traces  and adding jumper wires. 
 +
  
 
== Designs ==
 
== Designs ==
Line 22: Line 43:
 
*[[Media:Accelnet_Micro_Module.pdf | Copley Amplifier Datasheet]]
 
*[[Media:Accelnet_Micro_Module.pdf | Copley Amplifier Datasheet]]
  
==future revisions==
+
 
 +
==Future Revisions==
 
* change LED to gull-wing such as P504-ND
 
* change LED to gull-wing such as P504-ND
 +
* remove "gnds" from power header - see page 9 of Accelnet for grounding method
  
==history==
+
*RS232 connector over board edge by ~0.1"
*Board submitted to AP-Circuits 6-8-05
+
*termblk header obscures 1/2 the lower line of text labels "CHS COM HV+...."
*Ser #1,#2 built 6-10-05
 
  
==Bill of Materials==
+
*DB25 plate mounting holes
*[http://en.wikipedia.org/wiki/Help:Table WIKI TABLE HELP]
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*smaller copley connector is 22 pins - not 24pins specified in SCH and PCB
 +
 
 +
*zener diode across caps for shunting brakeing current
 +
*swap RS-232 signals on RJ11
 +
*add resistor across REF+- inputs
  
{| border="1" cellpadding="12"
+
==History==
|+COPMM1 REV0 (6-6-05)
+
*06-08-05 : Submitted to AP-Circuits (received 2 copies)
|-
+
*06-10-05 : Ser #1,#2 built
!width="5%"| NUM ||width="10%" | REFDES || width="15%"|Part# || width="30%"|Desc || width="10%"|Source || width="10%"|Price || width="30%"|Notes
+
*06-10-05 : cut RxD, TxD traces on SER #1,#2 from RJ-11 ie swapped signals
|-
 
| 1 || PP1 & PM1 || 277-1226-ND || 7 pos 3.81mm header || DIG || 2.11 || probably ok to use a 4 position header centered
 
277-1223-ND (4 pos header)
 
|-
 
| 1 || PP1 & PM1 || 277-1181-ND || 7 pos 3.81 plug / mate for above header || DIG || 6.54 || ALT : 277-1178-ND (4 pos plug))
 
|-
 
| 1 || M1-a || SSW-111-01-S-D || 22 pos female header / socket strip 0.1 || Samtec || ? || ALT : 929975-01-36-ND (DIG) possible
 
|-
 
| 1 || M1-b || SSW-117-01-S-D || 34 pos female header / socket strip 0.1 || Samtec || ? || ALT : 929975-01-36-ND (DIG) possible
 
|-
 
  
| 1 || LD1 || 445-1746-1-ND || NLV25T (56uH) EIA1008 || DIG || 0.28 ||
+
==Bill of Materials==
|-
+
[[COPMM1_REV0_BOM | Bill of Materials]]
| 1 || CD1 || 399-1551-1-ND || 6.3V tant 3216 (size A) 10uF || DIG || 0.18 || requirements : Size A tant, >=1uF, >=6.3V
 
|-
 
| 1 || PR1 || A9031-ND || PCB mount RJ-45 || DIG || 0.83 ||
 
|-
 
| 1 || PD1 || 182-25F-ND || DB25F right angle || DIG || 2.23 || ALT : 182-825F-ND DB25F w/screw tabs
 
|-
 
| 1 || RP1 || RHM9.10KFCT-ND || 9.2k EIA1206 || DIG || 0.047 || Adjust resistance based on HV power supply :
 
R = (Vhv - 2V) / 5mA
 
|-
 
| 1 || RD1 || RHM510CCT-ND || 510 ohm EIA0805 || DIG || 0.038 ||
 
|-
 
| 2 || DP1, DD1 || P301-ND || 5mm 0.1 red led || DIG || 0.168 || generic 3 or 5mm 0.1 lead space
 
|-
 
| 2 || DM1, DM3 || MMSD4148T1  || 100V sod-123 diode || DIG || 0.18 || ALT : MMSD914T1
 
|-
 
| 1 || DM2 || P507CT-ND || dual red/green gull wing LED || DIG || 0.75 ||
 
|-
 
| 1 || RM1 || RHM4.64KFCT-ND || 4.6K RES1206 || DIG || 0.047 || Adjust resistance based on HV power supply : R=(Vhv - 2V) / 10mA
 
|-
 
| 3 || CP1-3 || P10343-ND || 100u, 63V (FC series) 10mm x 12.5mm || DIG || 0.28 || ALT : P5194-ND (220u 63V M series)<br>For 48V motor voltage adjust cap to For higher supply use 100V cap
 
|}
 

Latest revision as of 01:36, 11 June 2005

Medialab Documentation

Breakout board for Accelnet Micro Module

  • for Copley Controls Corp models : ACK-055-06, or ACK-090-04

Identification

  • yellow tint PCB from AP-Circuits
  • bottom side text label "medialab/copmm1.pcb", "06/06/05"
  • dimensions : 3.36 x 2.21"


Connectors

Indicators

  • "V.MOT" is a dual red/green with intensity related to average motor voltage
  • "HV.PWR" indicates the presence of the HV motor supply
  • "+5V" indicates the presence of 5V from Copley motor amp

Errors

  • Need to switch RxD and TxD on the RJ11 connector. Do this by cutting traces and adding jumper wires.


Designs



Reference


Future Revisions

  • change LED to gull-wing such as P504-ND
  • remove "gnds" from power header - see page 9 of Accelnet for grounding method
  • RS232 connector over board edge by ~0.1"
  • termblk header obscures 1/2 the lower line of text labels "CHS COM HV+...."
  • DB25 plate mounting holes
  • smaller copley connector is 22 pins - not 24pins specified in SCH and PCB
  • zener diode across caps for shunting brakeing current
  • swap RS-232 signals on RJ11
  • add resistor across REF+- inputs

History

  • 06-08-05 : Submitted to AP-Circuits (received 2 copies)
  • 06-10-05 : Ser #1,#2 built
  • 06-10-05 : cut RxD, TxD traces on SER #1,#2 from RJ-11 ie swapped signals

Bill of Materials

Bill of Materials