Difference between revisions of "Aiw hardware"

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*[[Upd_pcb | PCB Hardware]]
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*{{pf_top_nav}}
  
*[[AIW_assembly | ASSEMBLY NOTES / INSTRUCTIONS]]
+
=system=
 +
*[[AK-WB1 | WB1]]
 +
*[[AK-WB2 | WB2]]
 +
*[[AK-TEST1 | S03]]    (previously TEST1)
  
*SCREWS
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*[[wow_left | Proto 1 / Left]]
** side plates (sholder screws) : 2.5mm
 
** K2 spring to ball nut / actuator : 2mm
 
** K3 spring : 7/64"
 
** front / back cover :  5/64"
 
** belt tension adjust : 50 mills
 
  
 +
02-13-09 :New Thrust bearings, shim bearing sleeve, replaced out of spec large drive pulley, new NORGLIDE bushings & bolts, replace Bluetooth harness, replace battey power leads & flat cable connector on old rev control board. Needs new rev electronics for the show.
  
  
 +
*[[wow_right | Proto 2 / Right]]
 +
 +
* 02-19-09 :New Thrust bearings, shim bearing sleeve, new NORGLIDE bushings & bolts, replace battey & motor power leads, replaced flat cable and connector on State control. Vib motor connector has beem removed because of bad trace and missing pad.
  
=system=
 
==Proto 1==
 
*[[wow_left]]
 
==Proto 2==
 
*[[wow_right]]
 
 
==Proto 3==
 
==Proto 3==
 
*[[proto3]]
 
*[[proto3]]
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* large pulley radius could grow by 7.3mm (abs max) - although part of the pyramid is in the way.  lathe to fix that.
 
* large pulley radius could grow by 7.3mm (abs max) - although part of the pyramid is in the way.  lathe to fix that.
 
* 39mm pulley has 62 teeth - for a ratio of 4.13!
 
* 39mm pulley has 62 teeth - for a ratio of 4.13!
 
 
 
  
 
=[[pyramid_2008]]=
 
=[[pyramid_2008]]=
  
 +
=[[Drive_assembly_2008]]=
  
  
 +
=battery packs=
 +
* WOW#1 - 12.5 amp fuse
 +
** 5-6-09 : battery pack dropped to 4.5 volts.  Charged w/balance, no apparent loss of capacity.
  
 +
* WOW#2 - 10 amp fuse
 +
** blew in right ankle on 2-19-09 AM
 +
* 02-19-09 upgraded to 12.5 AMP
  
  
 +
* WOW#5 - 12.5 amp fuse
 +
* 04-18-09 : 22.47V -> 0.95AHr
  
 +
* WOW#6 - 15 amp fuse
 +
** 5-6-09 : battery pack dropped to 4.5 volts.  Charged w/balance, no apparent loss of capacity.
  
=motor / assembly=
+
* 04-18-09 : 22.2V -> 1.037AHr
* left ankle belt riped, and replaced at 5.64N.  Pully had runout, caused by under dimension of the pully.  Believed to be cause of belt break.  Everything fixed.
+
** blew in right ankle on 2-19-09 AM
 
+
* 02-19-09 upgraded to 12.5 AMP
==drive 1==
 
* 01-16-09 : DRIVE 1 GEAR BOX IS OUT OF SEVICE! THE EC30 MOTOR from this drive is now in drive 3
 
* 1-11-09 : tried to replace with new GT2 white belt - but 2nd motor bearing cover has damaged torx screw
 
* 1-11-09 : the belt was probably replaced (with better used belt) on 12-8-09
 
* 12-8-08 : belt tension missing 1 of the 4 screws (head is broken)
 
* 11-28-08 : verified with +-1.5Amps
 
 
 
===todo===
 
* remove torx screw - possibly drill out and replaced with a hex flat head?
 
 
 
==drive 2==
 
 
 
==drive 3==
 
* right ankle belt previously tensioned at 5.64.  Today was measured to be 4.2 - 4.4N.  Retightened to 5.6
 
* 01-16-09 : DRIVE 3 IS NOW MATED WITH EC30 MOTOR FROM DRIVE 1 and is installed in Proto 1 with new White GT2 Belt and adjust to 5.64N using outlined fixture process
 
 
 
==drive 4==
 
* 01-22-09 : Replaced motor and re-adjusted belt to new set point of 6.64N
 
* 1-21-09 : installed into 'backup'
 
* 1-21-09 : Bearings have been replaced
 
* 1-19-09 : has defective thrust bearing
 
* 1-12-09 :Installed New White GT2 Belt and adjust to 5.64N using outlined fixture process
 
 
 
==drive 5==
 
*
 
* 12-6-08 : CEB tests drive, no response on any channel - all high - probably ground is open
 
* 12-5-08 : robert repairs encoder - by replacing with encoder from frozen motor
 
* 12-4-08 : problems with encoder, no pulses on channel b
 
* 11-28-08 : verified with +-1.5Amps
 
 
 
==drive 6==
 
* 1-19-09 : belt replaced with white GT2 and tensioned
 
* 12-6-08 : motor 6 pully has a problem.  mounted incorrectly?
 
* 12-6-08 : added motor connectors
 
 
 
=battery packs=
 
* WOW#1 - 12.5 amp fuse
 
* WOW#x - 10 amp fuse
 
* WOW#x - 10 amp fuse
 
* WOW#5 - 12.5 amp fuse
 
  
 
=bluetooth=
 
=bluetooth=
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* others are "Iwxxxx" or "iwxxx"
 
* others are "Iwxxxx" or "iwxxx"
 +
 +
*PCB dimensions : 2.14 x 1.5 x 0.3"
 +
*box dimensions : 2.26 x 1.6 x 0.76"

Latest revision as of 19:16, 22 August 2009

Edit

system

02-13-09 :New Thrust bearings, shim bearing sleeve, replaced out of spec large drive pulley, new NORGLIDE bushings & bolts, replace Bluetooth harness, replace battey power leads & flat cable connector on old rev control board. Needs new rev electronics for the show.


  • 02-19-09 :New Thrust bearings, shim bearing sleeve, new NORGLIDE bushings & bolts, replace battey & motor power leads, replaced flat cable and connector on State control. Vib motor connector has beem removed because of bad trace and missing pad.

Proto 3

Proto BAK

gear system

  • 9.6 est small diameter ?? . (15 teeth?), 5mm more
  • ~25mm diameter - (40 teeth), 6mm bore
  • w/belt 26.32mm diameter
  • 35 mm spacing
  • current ratio ~2.5
  • large pulley radius could grow by 7.3mm (abs max) - although part of the pyramid is in the way. lathe to fix that.
  • 39mm pulley has 62 teeth - for a ratio of 4.13!

pyramid_2008

Drive_assembly_2008

battery packs

  • WOW#1 - 12.5 amp fuse
    • 5-6-09 : battery pack dropped to 4.5 volts. Charged w/balance, no apparent loss of capacity.
  • WOW#2 - 10 amp fuse
    • blew in right ankle on 2-19-09 AM
  • 02-19-09 upgraded to 12.5 AMP


  • WOW#5 - 12.5 amp fuse
  • 04-18-09 : 22.47V -> 0.95AHr
  • WOW#6 - 15 amp fuse
    • 5-6-09 : battery pack dropped to 4.5 volts. Charged w/balance, no apparent loss of capacity.
  • 04-18-09 : 22.2V -> 1.037AHr
    • blew in right ankle on 2-19-09 AM
  • 02-19-09 upgraded to 12.5 AMP

bluetooth

  • 100:001 : 8B (PDA -> right) "iwxxx1"
  • 100:002 : 65 (PDA -> left) "default"
  • 100:003 : DF (PDA #4
  • 100:004 ??: 8E (PDA #5)
  •  ???:??? : 18 (PDA #3)
  • others are "Iwxxxx" or "iwxxx"
  • PCB dimensions : 2.14 x 1.5 x 0.3"
  • box dimensions : 2.26 x 1.6 x 0.76"