Difference between revisions of "Aiw hardware"

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*[[Upd_pcb | PCB Hardware]]
+
*{{pf_top_nav}}
  
*[[AIW_assembly | ASSEMBLY NOTES / INSTRUCTIONS]]
+
=system=
 +
*[[AK-WB1 | WB1]]
 +
*[[AK-WB2 | WB2]]
 +
*[[AK-TEST1 | S03]]    (previously TEST1)
 +
 
 +
*[[wow_left | Proto 1 / Left]]
 +
 
 +
02-13-09 :New Thrust bearings, shim bearing sleeve, replaced out of spec large drive pulley, new NORGLIDE bushings & bolts, replace Bluetooth harness, replace battey power leads & flat cable connector on old rev control board. Needs new rev electronics for the show.
  
*SCREWS
 
** side plates : 2.5mm
 
** K2 spring to ball nut / actuator : 2mm
 
** K3 spring : 7/64"
 
** front / back cover :  5/64"
 
** belt tension adjust : 50 mills
 
  
 +
*[[wow_right | Proto 2 / Right]]
  
 +
* 02-19-09 :New Thrust bearings, shim bearing sleeve, new NORGLIDE bushings & bolts, replace battey & motor power leads, replaced flat cable and connector on State control. Vib motor connector has beem removed because of bad trace and missing pad.
  
 +
==Proto 3==
 +
*[[proto3]]
 +
==Proto BAK==
 +
*[[protoBAK]]
  
=system=
 
 
==gear system==
 
==gear system==
 
* 9.6 est small diameter ?? .  (15 teeth?), 5mm more
 
* 9.6 est small diameter ?? .  (15 teeth?), 5mm more
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* 39mm pulley has 62 teeth - for a ratio of 4.13!
 
* 39mm pulley has 62 teeth - for a ratio of 4.13!
  
==proto2 (left)==
+
=[[pyramid_2008]]=
*1-21-09 : replaced flex cable. 
 
* 1-19-09 : tuned well with hugh, has new belt today
 
* 1-8-09 : brief test with Hugh and upright3 parameters.  Delivered very little power, but could be tuning.
 
* 1-6-09 : Doesn't work with MCver CG6.  Reinstalled CD6 from Dec 4.  Probably should update to ~Dec 12 (tx demo)
 
* 12-31-08 : believed to be working from TX demo
 
* built with SC006, PB005.  Problems with drive5 encoder.
 
  
*12-4-08 : +20% series spring, with clamp in shows 2 detents (middle stiffness)
+
=[[Drive_assembly_2008]]=
*12-4-08 : Controller [[Upd_pcb#110-006]]  (has battery ECO)
 
*12-1-08 : Controller [[Upd_pcb#110-009]] 
 
*12-1-08 : normal series spring with clamp in softest position
 
*Controller [Upd_pcb#110-006]] 
 
*FET [[Upd_pcb#110-005]]
 
*[[Aiw_hardware#P5 |Pyramid 5]]
 
*[[Aiw_hardware#drive_6 | Drive6]]
 
  
  
 +
=battery packs=
 +
* WOW#1 - 12.5 amp fuse
 +
** 5-6-09 : battery pack dropped to 4.5 volts.  Charged w/balance, no apparent loss of capacity.
  
 +
* WOW#2 - 10 amp fuse
 +
** blew in right ankle on 2-19-09 AM
 +
* 02-19-09 upgraded to 12.5 AMP
  
==proto1 (previously proto3) (right)==
 
*01-16-09 : Proto 1 Now Has Gear Box 3 in it and a New White GT2 Belt and adjust to 5.64N using outlined fixture process
 
*1-11-09 : needs K3 ramps
 
*1-11-09 : needs lock tight on 4 black K3 bolts, and 4 side plate shoulder screws.
 
*1-11-09 : belt is really tight.  Lots of friction.
 
*1-11-09 : will assembled with [[Upd_218_controller#110-008]] and [[Upd_217_power_board#110-008]]
 
*1-8-09 : board set problems that caused oscilation? with initial mode 3 switch.  Safety fet or anther failed.
 
*1-6-09 : believe that power board is bad.  will be updated with [[Upd_217_power_board#110-007]]
 
*12-31-08 : needs more testing
 
*12-31-08 : realized that PROTO1 plated was recently mounted onto ankle - thus PROTO3 became PROTO1
 
*12-13-08 : SC and MC operational (respond to commands / LEDs flash).  Power board not lit.  filter, max PWM 30k. 
 
*12-12-08 : magic smoke escapes.  (FET [[Upd_217_power_board#110-004]]
 
*12-8-08 : operational with WOW pack
 
*12-7-08 : +20% series spring, with clamp in stiffest position
 
===config===
 
*drive assembly #3
 
*Controller [Upd_218_controller#110-008]]
 
*FET [[Upd_217_power_board#110-008]]
 
*BT 8b (right)
 
*pyramid 8 (with WOW on top)
 
*series spring +20% - max forward position (no holes showing)
 
  
=pyramid=
+
* WOW#5 - 12.5 amp fuse
 
+
* 04-18-09 : 22.47V -> 0.95AHr
==1==
 
*01-09-09 : recabled
 
===todo===
 
*TEST
 
 
 
==2==
 
*1-20-09 : can't use in system with WOW battery pack.
 
*01-09-09 : recabled
 
*12-7-08 : found removed from proto3 with broken wire
 
*12-3-08 : Installed on Proto3.  SG gain needed to be reduced from 850 to 550.
 
*12-1-08 : Q&D test, connector seems good
 
 
 
===todo===
 
*TEST
 
 
 
==3==
 
*11-28-08 : May have been calibrated in OCT, current on test stand
 
 
 
==4==
 
*12-1-08 : Q&D test, connector seems good
 
 
 
==5==
 
*1-20-09 : installed new connector from pyramid 5, back inside proto2
 
*1-20-09 : has flaky connector.  removed from proto2
 
*12-1-08 : operational on PROTO3. SG gain is 850.
 
*11-28-08 : to be tested.  May have been calibrated in OCT
 
 
 
==6==
 
*01-09-09 : recabled
 
 
 
 
 
===todo===
 
 
 
*TEST
 
 
 
==8==
 
*1-20-09 : removed connector cable and installed onto pyramid 5
 
*1-10-09 : was working, however one of the 4 mounting pins came out and is unusable.
 
*12-7-08 : installed on proto3 without testing. apparently doesn't work.
 
 
 
==9==
 
 
 
*01-09-09 : recabled
 
 
 
===todo===
 
*TEST
 
 
 
=motor / assembly=
 
* left ankle belt riped, and replaced at 5.64N.  Pully had runout, caused by under dimension of the pully.  Believed to be cause of belt break.  Everything fixed.
 
 
 
==drive 1==
 
* 01-16-09 : DRIVE 1 GEAR BOX IS OUT OF SEVICE! THE EC30 MOTOR from this drive is now in drive 3
 
* 1-11-09 : tried to replace with new GT2 white belt - but 2nd motor bearing cover has damaged torx screw
 
* 1-11-09 : the belt was probably replaced (with better used belt) on 12-8-09
 
* 12-8-08 : belt tension missing 1 of the 4 screws (head is broken)
 
* 11-28-08 : verified with +-1.5Amps
 
 
 
===todo===
 
* remove torx screw - possibly drill out and replaced with a hex flat head?
 
 
 
==drive 2==
 
 
 
==drive 3==
 
* right ankle belt previously tensioned at 5.64.  Today was measured to be 4.2 - 4.4N.  Retightened to 5.6
 
* 01-16-09 : DRIVE 3 IS NOW MATED WITH EC30 MOTOR FROM DRIVE 1 and is installed in Proto 1 with new White GT2 Belt and adjust to 5.64N using outlined fixture process
 
 
 
==drive 4==
 
* 1-21-09 : installed into 'backup'
 
* 1-21-09 : Bearings have been replaced
 
* 1-19-09 : has defective thrust bearing
 
* 1-12-09 :Installed New White GT2 Belt and adjust to 5.64N using outlined fixture process
 
 
 
==drive 5==
 
*
 
* 12-6-08 : CEB tests drive, no response on any channel - all high - probably ground is open
 
* 12-5-08 : robert repairs encoder - by replacing with encoder from frozen motor
 
* 12-4-08 : problems with encoder, no pulses on channel b
 
* 11-28-08 : verified with +-1.5Amps
 
  
==drive 6==
+
* WOW#6 - 15 amp fuse
* 1-19-09 : belt replaced with white GT2 and tensioned
+
** 5-6-09 : battery pack dropped to 4.5 voltsCharged w/balance, no apparent loss of capacity.
* 12-6-08 : motor 6 pully has a problemmounted incorrectly?
 
* 12-6-08 : added motor connectors
 
  
=battery packs=
+
* 04-18-09 : 22.2V -> 1.037AHr
* WOW#1 - 12.5 amp fuse
+
** blew in right ankle on 2-19-09 AM
* WOW#x - 10 amp fuse
+
* 02-19-09 upgraded to 12.5 AMP
* WOW#x - 10 amp fuse
 
* WOW#5 - 12.5 amp fuse
 
  
 
=bluetooth=
 
=bluetooth=
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* others are "Iwxxxx" or "iwxxx"
 
* others are "Iwxxxx" or "iwxxx"
 +
 +
*PCB dimensions : 2.14 x 1.5 x 0.3"
 +
*box dimensions : 2.26 x 1.6 x 0.76"

Latest revision as of 19:16, 22 August 2009

Edit

system

02-13-09 :New Thrust bearings, shim bearing sleeve, replaced out of spec large drive pulley, new NORGLIDE bushings & bolts, replace Bluetooth harness, replace battey power leads & flat cable connector on old rev control board. Needs new rev electronics for the show.


  • 02-19-09 :New Thrust bearings, shim bearing sleeve, new NORGLIDE bushings & bolts, replace battey & motor power leads, replaced flat cable and connector on State control. Vib motor connector has beem removed because of bad trace and missing pad.

Proto 3

Proto BAK

gear system

  • 9.6 est small diameter ?? . (15 teeth?), 5mm more
  • ~25mm diameter - (40 teeth), 6mm bore
  • w/belt 26.32mm diameter
  • 35 mm spacing
  • current ratio ~2.5
  • large pulley radius could grow by 7.3mm (abs max) - although part of the pyramid is in the way. lathe to fix that.
  • 39mm pulley has 62 teeth - for a ratio of 4.13!

pyramid_2008

Drive_assembly_2008

battery packs

  • WOW#1 - 12.5 amp fuse
    • 5-6-09 : battery pack dropped to 4.5 volts. Charged w/balance, no apparent loss of capacity.
  • WOW#2 - 10 amp fuse
    • blew in right ankle on 2-19-09 AM
  • 02-19-09 upgraded to 12.5 AMP


  • WOW#5 - 12.5 amp fuse
  • 04-18-09 : 22.47V -> 0.95AHr
  • WOW#6 - 15 amp fuse
    • 5-6-09 : battery pack dropped to 4.5 volts. Charged w/balance, no apparent loss of capacity.
  • 04-18-09 : 22.2V -> 1.037AHr
    • blew in right ankle on 2-19-09 AM
  • 02-19-09 upgraded to 12.5 AMP

bluetooth

  • 100:001 : 8B (PDA -> right) "iwxxx1"
  • 100:002 : 65 (PDA -> left) "default"
  • 100:003 : DF (PDA #4
  • 100:004 ??: 8E (PDA #5)
  •  ???:??? : 18 (PDA #3)
  • others are "Iwxxxx" or "iwxxx"
  • PCB dimensions : 2.14 x 1.5 x 0.3"
  • box dimensions : 2.26 x 1.6 x 0.76"