Upd 218 controller

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Revision as of 20:05, 22 December 2008 by Biomech (talk | contribs) (110-009)
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UPD PCBs FET / POWER BOARD
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State / Motor Controller

100-8A (BF2)

  • 12-15-08 : force power on ECO & battery voltage ECO
  • 12-14-08 : scan of SC ADCs show that they're out of range.
  • 12-14-08 : applied power, MC is now operational
  • 12-12-08 : MC switching regulator replaced???
  • 12-11-08 : verified that MC switchers have Vsup. Applied SC 3.3V to MC 3.3V, ~80mA flowed, and the MC booted.
  • Motor control NOT operational (State operational)

TODO

  • needs testing

110-006

  • 12-10-08 : bench top offsets (3250, 3200) with power board #110-005
  • 12-04-08 : Installed into PROTO2
  • 12-04-08 : Board ran all night tests Good!
  • 12-04-08 : started Upd_test_pattern_112608a with PB 110-008
  • 12-04-08 : added force power on ECO and verified that power board lights
  • 12-03-08 : U39 has been replaced with LT3470AEDDB#PBF
  • 11-26-08 : NEEDS U39 replaced
  • 11-25-08: Not operational
  • 11-19-08 : traced MC power. Found that 3.3V supply only goes 1V - applied 3.3V from prg adpt and MC booted. Forced R155 high and 5V MC supply worked.
  • 11-19-08 : appears that MC switcher is bad. Apply 3.3V to ISP, SC boots, but MC does not.
  • 11-8-08 : requires external device to hold it on...
  • 10-6-08 : installed in UP#3

TODO

ECOs

110-007

  • 12-17-08 : has trouble starting.
  • 12-15-08 : Installed R192 replace C137, C146 with 0.0001uf
  • 12-11-08 : current offsets caused by missing R192. Also verify filter caps - C137, C146 (remove or replace)
  • 12-10-08 : offsets (3254, 22197) mode 7adc reads (2252, 3440)
  • 11-30-08 : 1st current sensor has large offset
  • 11-30-08 : appears that solder on a 1210 cap was making case contact. This was corrected, and tape is being put on the case surface.
  • 11-28-08 : installed into #2, appears to have trouble turning on - staying on. Appears to be caused by rework and raised components shorting to case.
  • 11-28-08 : Ran 36 hrs test with Upd_pcb#110-005
  • 11-26-08 : operational
  • 11-26-08 : R192 missing this is a pull up on the real time clock
  • 11-26-08 : added R141 to GND ECO (force power on)
  • 11-25-08 : Applied power, not operational
  • 11-19-08 : Applied power, seems to run okay.
  • 11-19-08 : Needs 3.3V to poweron status : component gets hot.
  • 10-8-08 : received from UPD - tested - seems to be DOA
  • 10-7-08 : received by UPD
  • 10-6-08 : died in system while using the battery and under high current load - traced to 3.3V motor controller supply not working. Was used with power board that has TVS installed on caps, and external TVS were also used. Died
  • 10-5-08 : installed in UP#3, made battery measurement ECO

TODO

Test board


ECOs

110-008

  • 12-14-08 : powered and no motor controller LED
  • 12-12-08 : switching regulator replaced??
  • 12-11-08 : verified that MC switchers have Vsup. Applied SC 3.3V to MC 3.3V, ~100mA flowed, and the MC booted.
  • 12-10-08 : MC is unpowered. Need to replace MC 3.3V switcher?
  • 11-26-08 : appears that the motor controller dsPIC is unpowered.
  • 11-19-08 : Rob added GND connection to keep board powered on (either at TP93 or otherside R141)
  • 11-19-08 : Applied 3.3V to ISP header and SC booted.
  • 11-19-08 : IMU #2 connected, push switch and won't power up
  • 10-5-08 : need to evaluate
  • 10-4-08 : Removed from UP#3, as randomly powers on at ~10hz due to noise? possibly damaged due to the pushbutton that WAS attached.
  • 10-1-08 : Modified for auto-off : requires external signal for power on, has MC battery voltage ECO


ECOs

==110-009 == (BF1)

  • 12-22-08 : Replaced cap C142 & ECO battery voltage done
  • 12-12-08 : robert states that there is mechanical damage to the PCB and some of the encoder decoders.
  • 12-12-08 : still running in morning
  • 12-11-08 : ran Upd_test_pattern_112608a with PB 110-008 overnight
  • 12-11-08 : Added jumper wire from R68 to U16.6. Encoder now works.
  • 12-11-08 : No QEI signal MC pic pins 11 and 13. Look back at U16,17. No signal on U16.6
  • 12-10-08 : appears that board is unable to read what appears to be a working encoder.
  • 12-10-08 : With FET 110-008, mode 7 offset (3128,3153) adc (2244, 2252)
  • 12-04-08 : was operational in PROTO2 since Monday. Worked well. Removed to add ECO
  • 11-29-08 : operational - tested with PB 100-002
  • 11-26-08 : operational, but missing CAP in middle row (C142?)
  • 11-20-08 : Needs the 24 pin flex connect to be replaced. (replaced 11-25-08)
  • 11-19-08 : Needs battery measurement modification.
  • 11-8-08 : has jumper wire to turn self on, but wouldn't boot until IMU attached. After first power, remove IMU and works fine.

TODO

Test board


ECOs has battery voltage ECO

110-205

  • 12-19-08 : running over night Upd_test_pattern_112608a w/ PB 110-008
  • 12-15-08 : completed over night Upd_test_pattern_112608a w/ PB 110-008
  • 12-14-08 : removed from proto3. running test program
  • 12-11-08 : installed in left (#3) - mode 7 offset without motor 3251 3235 (FET 110-004)
  • 11-30-08 : verified with Upd_test_pattern_112608a for 3 hrs, using PB 110-004
  • 11-30-08 : CEB added jumper to keep power on.
  • 11-29-08 : seems operational
  • 11-26-08 : needs 3.3V to be applied to get started.
  • 11-25-08 : flex connector replaced

TODO

  • replace ENC connector (bent pins), remove HALL connector

ECOs