Difference between revisions of "AnkleHardwareSpec2007Sep"

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m (State Machine (Master) Controller)
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=Motor Controller=
 
=Motor Controller=
* support for Maxon EC30-48V [305015] with 500 CNT MR ENCODER [225778]  
+
[[motor]]
** EC30-48V specs : L=65.3uH, R=386mohm, SpeedConst=346 rpm/volt, TorqueConst=27.6mNm/A
 
** Required maximum RPM : 7500
 
 
 
* 25.38V abs max supply voltage
 
* suggested design using 30V MOSFETs, 35V bulk caps, and 35V DC-DC converter
 
* 2 phase current sensors  (ACS712-20amp, 1.2mohm)
 
* Ability to (permanently) short motor leads when primary power absent or if some sort of system failure
 
 
 
 
 
==Off board interfaces==
 
 
 
=== Motor position sensor===
 
* 5V quadrature with index (single ended)
 
* hall effect sensor
 
 
 
=== power / data to master controller ===
 
* ASYNC serial to UART
 
* TTL input to dsPIC fault pin to disable PWM
 
* TTL output for status
 
* "direct" connection to Bat+
 
 
 
 
 
==On board sensors==
 
* 2 current sensors
 
 
 
==software==
 
* master will periodically send ASCII commands to command current and mode
 
* controller will respond with status (encoder position, supply voltage, actual current, temperatures)
 
 
 
 
 
==io count==
 
===AD===
 
*2 for motor current
 
*1 for 5V supply monitor
 
 
 
*1 for battery current
 
*1 for supply voltage
 
*1 or 2 for temperature
 
*1 for 5V supply monitor
 
 
 
===digital (21 max) ===
 
*6 PWM output
 
*2 fault IOs
 
*2 ASYNC serial
 
*3 for ISP
 
*3 for encoder
 
*3 for motor hall position sensor
 
*2 for LEDs
 
 
 
= Mechanical =
 
* dimensions
 

Revision as of 17:33, 7 September 2007

State Machine (Master) Controller

  • 25.32V max supply voltage

Off board interfaces

Switch Input

  • external logic switch input for mode control

External Serial Communication and ISP

  • Ability to support a variety of attached serial devices: wired RS-232, Bluetooth, 802.11, and ISP.
  • 1Mbaud (max) RS-232 level ASYNC serial with power (Tx, Rx, RTS, CTS)
  • Power for external devices: 5V and Vbat (with 0.25amp self resettable fuse)
  • ISP signals (PGC, PGD, MCLR) - allows external programming
  • signals: Vbat, Vcc5, GND, Tx, Rx, RTS, CTS, PGC, PGD, MCLR

power / data to Motor Controller

  • logic level ASYNC 2-wire serial between master and motor controller CPUs
  • logic level output to motor controller fault pin to disable PWM
  • logic level input for motor controller alert status
  • battery power from motor controller
  • low current path to battery for voltage monitoring
  •  ??? board to board stacking connector (more reliable that wires)

Ankle Angle ???

  • quadrature encoder (5V single ended) [GND, 5V, ChA, ChB, NDX to dsPIC QEI inputs]
  • or magnetic rotary encoder (such as AS5045 family) [GND, 3.3V, PWM to dsPIC IC timer]

Strain, SEA, Motor Temp, Supply current

  • 4 analog inputs to CPU, DC to 500 Hz analog bandwidth
  • 1 x 10k thermo resistor (requires opamp follower), AGND and signal
  • 2 x strain gauge bridges (high gain INA326), AGND, SG+, SG-, bridge reference
  • SG bridge reference voltage through 0.1% resistance from AVCC5
  • 1 x analog input for SEA hall sensor board (no voltage or current amp required) : 3.3V, AGND, signal


On board sensors

Ambient Temperature

  • Thermo resistor with opamp follower placed very close to XY axis IMU

Supply Voltage Monitor

  • (better than) 1% accurate measurement of battery voltage (prevent over-voltage during regen)

IMU

  • One SPI device, and (upto) 3 analog rate gyro signals
  • 3axis (SPI) accelerometer LIS3LV02DQ
  • Z axis rate gyro ADXRS300 (analog) or ADIS16100 (digital)
  • XY axis (analog) rate gyro IDG300
  • Note: XY is in circuit board plane, Z axis is normal to circuit board plane


software

  • ability to reprogram SM Controller over ASYNC serial
  • 2 DMA controllers run the two ADC units at 12 bits, 400 KHz total sample rate
  • Input capture measures PWM period of magnetic rotary encoder / QEI captures encoder position
  • DMA controller sends/receives SPI to digital accelerometer
  • Main code loop runs at 500 Hz
    • decimation of analog inputs
    • reads ankle position
    • reads IMU, estimates orientation
    • reads motor controller status (motor current, motor position, status)
    • processes external communication interface

Motor Controller

motor